I. Overview:
The fully automatic water softener is one of the commonly used devices in the industrial production field. However, if the water used in the boiler contains hardness salts such as calcium and magnesium ions, scale will form on the heating surface of the boiler, thereby reducing the thermal efficiency of the boiler, increasing fuel consumption, and even causing local overheating, damaging components and leading to explosions. Therefore, industrial boilers need to undergo water softening or desalination treatment. In industry, hardness is generally considered<1The water is called soft water.1-10They are generally referred to as hard water or hardness>10Water with high hardness is often referred to as such. Among the industrial boilers in operation in our country, the failure rate of boilers caused by water quality issues is as high as25%. This is because traditional water softening treatment equipment is complex to operate, has poor working reliability, and a high failure rate. The equipment is in an abnormal working state for a long time, and the water quality cannot be guaranteed, thus resulting in a high failure rate and short service life of the boiler.
Ii. Fully Automatic water Softener
? Piston grating - sealing ring design
The valve core of this control system has a clever design. The core component, composed of pistons, sealing rings and partition grids, not only has excellent hydraulic performance, but is also sturdy, wear-resistant and corrosion-resistant. The brass valve core is firmly covered with a polytetrafluoroethylene surface layer that has low friction resistance and is wear-resistant. When the valve is in operation, the valve core is the power component. These features make the performance of the control valve reliable and its service life long.
? Fully automatic controller
The regeneration program can be automatically started according to the flow rate or time setting. The operator only needs to add salt to the salt tank regularly, and the rest of the work will be automatically completed by the soft water equipment. The equipment has a low failure rate, a long service life and can ensure water quality100%In good condition.
? High flexibility, suitable for user needs
According to the water usage, single tank, double tank or double tank system can be selected, which can achieve continuous supply of soft water. At the same time, the configuration sequence can be selected/Counter-current regeneration system.
? Corrosion resistance
The tank body is made of fiberglass reinforced plastic structure, and the valve body material is lead-free brass andNorylIt is harmless and at the same time avoids the corrosion of equipment by regenerant and harsh environment.
Iii. Main Technical Parameters of Water Softener
1Inlet water temperature5-50oC;
2Effluent hardness≤0.03/mmol/L;
3The processing flow exceeds20Tons of/For users with a small number of hours, the number of combined sets can be increased until the required traffic volume is reached.
4When the hardness of the raw water≥8mmol/LShi can be availableJKHSelect from the series, but a water quality analysis report of the water source should be provided.
To ensure the economic and reliable operation of the selected equipment
Iv. Key Points for Selecting Fully Automatic Water Softeners
1Water consumption per hour (unit:)T/H)
2Raw water hardness (single:mmol/L(Subject to the water quality inspection report)
3Potassium and sodium content of raw water (unit:)ppm";" (Subject to the water quality inspection report)
4Effluent hardness requirements (unit:)mmol/L";"
5Work pressure (Unit:)Mpa";" (0.2Mpa-0.6Mpa"Jia Wei"0.25Mpa";"
6Continuous water supply time (unit:)H)
7, Ambient temperature and raw water temperature (unit:)℃)
V. Installation Requirements for the Softener
1There is no need to specially build an installation foundation; a level ground is sufficient
2If the inlet water pressure is lower than0.2MpaA pipeline pump must be installed.
3Before use, the pipeline must be flushed first to prevent impurities from blocking the valve body and contaminating the resin.
4Iodized salt or calcium salt should not be used as regenerants. Salt should be added to the salt tank regularly to ensure the saturation concentration of the brine (the dissolution time should be no less than six hours).<1The water is called soft water.1-10They are generally referred to as hard water or hardness>
The requirements for water quality in industrial production are getting higher and higher. Ordinary tap water or well water contains impurities such as sediment, suspended solids, calcium and magnesium ions, heavy metals, and organic matter. Direct use will cause equipment scaling and corrosion, unstable product quality, increased energy consumption, and higher failure rates. Therefore, reverse osmosis pure water equipment has become an ideal choice for modern industrial water treatment.
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