The main features of industrial boiler softened water equipment

　　1It features a high degree of full automation, stable water supply conditions and a long service life. The entire process operates automatically, requiring only regular manual salt addition.

　　2High efficiency, low energy consumption, and low operating costs. Due to the reasonable overall design of this water softener, the exchange capacity of the resin is fully exerted. The energy consumption indicators of the equipment itself are significantly lower than those of general water softening equipment. The automatic control equipment does not require full-time operators, which brings many conveniences to users and generates good benefits.

　　3The equipment has a compact structure, occupies a small area, and does not require a dedicated equipment foundation. It can be directly placed on a flat cement floor.

　　4It is easy to use, with simple installation, debugging and operation. The control components are stable in performance, which can relieve users of their worries.

　　5Corrosion-resistant, anti-pollution, lead-free brass orPPOControl valve body made of material, exchange tank made of fiberglass reinforced plasticPEThe material of the salt tank is sufficient to ensure the excellent performance of this equipment in terms of corrosion resistance, anti-pollution, odorlessness and harmlessness.

　　The structure of industrial boiler water softening equipment

　　1Automatic control device: According to the user's requirements, a fully automatic controller with two control methods, namely time control and flow control, can be configured. Control valves such as Runxin and Fleck can also be selected, and multi-valve control systems of hydraulic, pneumatic and electric systems can also be chosen.

　　2For the tank body part: According to the user's requirements, the exchange tank and salt tank can be made of fiberglass reinforced plastic, carbon steel lined with rubber, stainless steel and other materials

　　3Accessories section: including water distribution device, salt absorption device, pipeline accessories, etc.

　　Working procedures of industrial boiler water softening equipment

　　1Water supply: Untreated water passes through the resin layer and undergoes an exchange reaction to produce soft water.

　　2Backwashing: Water enters from the bottom of the resin layer, loosening the resin and removing fine debris.

　　3Salt regeneration: Utilize brine with a higher concentration(NaCl)Flowing through the resin, the exhausted resin is restored to the sodium form of usable resin.

　　4Rinsing: Follow the water supply process to allow water to pass through the resin to wash away the excess brine and the calcium and magnesium ions exchanged during regeneration.

　　5Water supply: Fill the salt tank with water to dissolve the salt grains for the next regeneration.

　　Control methods for industrial boiler softened water equipment

　　1Time control: It is suitable for places with relatively stable daily water supply. When the regeneration time set by the user is reached, the regeneration process will be automatically initiated. The regeneration time can be set by the user according to their needs during the off-peak water usage period. This control mode features: simple control method, low cost and easy operation. This system is mainly used for systems with relatively low hardness(4mmol/L)The water consumption is stable(The fluctuation in water usage does not exceed15%)In cases where the effluent quality requirements are not high and the water consumption is relatively small.

　　2Flow control: The operation of this equipment is measured by flow meters. When the water volume reaches the set value, regeneration will be automatically initiated. The set value of water volume is calculated based on the total working exchange equivalent value of the exchanger and the hardness equivalent value of the influent water. This system features high precision, stable and reliable water output, and is equipped with a memory function. There is no need to reset the values after a power outage.

　　Technical indicators of industrial boiler softened water equipment

　　1Pressure0.2-0.5MPa"Jia Wei"0.25-0.35 MPa

　　2Influent water quality: In compliance withGB/T18300-2001The standard of "Technical Conditions for Automatic Control Sodium Ion Exchangers"

　　3Effluent hardness≤0.03mmol/L

　　4Raw water temperature:5-45℃

　　5Power supplyAC 220V,50Hz Power3W-40W

　　6Water consumption≤2%

　　7Salt consumption:0.16-0.24KG/L

　　8Regeneration method: co-current or counter-current

　　The parameters that users need to provide for model selection

　　1Water production per hour(Unitm3/h).

　　2The source of the raw water and its total hardness, total alkalinity and total salt content.

　　3Requirements for effluent hardness(Unitmmol/L).

　　4Inlet water pressure(UnitMPa)Jia Zai0.25-0.35 MPaBetween.

　　5Daily water consumption(m3).

　　Installation requirements for industrial boiler softened water equipment

　　1There is no need to build a foundation for the equipment. A flat cement floor is sufficient.

　　2Users only need to connect the inlet and outlet water pipelines as well as the sewage pipeline of the equipment to the system according to the installation diagram.

　　3If the inlet water pressure is too low, an automatic pressure-increasing device needs to be installed.

　　4Around the water softener1Drainage ditches should be reserved within a range of meters.

　　5A water storage tank should be installed at the outlet of the water softener, and the volume of the water storage tank needs to≥Water production volume2.5-3Multiply and install an automatic water level control device.

　　6The equipment pipelines should be made of pipes with a structure that is less prone to rust as much as possible, and live pipe fittings should be installed on the pipelines to facilitate future maintenance and disassembly.

　　7Install an appropriate filter device on the water inlet pipe of the equipment to prevent larger impurities from entering the valve body of the main controller and causing damage.

　　8If the user uses underground well water or surface water as the water source for the water softener, it is recommended that the user install a suitable fine filtration device before the equipment to prevent the resin from being contaminated by deep well sand or other impurities, which would greatly reduce the service life of the resin.